Articles

07/01/2004

A life-sciences company needed to expand its manufacturing operations, as it could no longer manage its data with a paper-based system. Within six months, it had to select, install, and validate a system that would be able to handle an increasing amount of data.


07/01/2004

Contamination control in biomedical devices impacts soils regardless of status of viability.1-3 There is an ASTM working group and associated standard under development for overall assessment of extractable residue.


07/01/2004

It would be nice if there were only one hazard rating system (HRS). But that’s not so. It would be nice if classification of hazards by these rating systems created obvious pathways to safer operation. But that’s not generally so either.


06/01/2004

After a full month of on/off travel in April, which included Sarasota and Baltimore, I ended up in Las Vegas-not to gamble my life away, but to attend the 50th consecutive annual 2004 Estech meeting given by IEST.


06/01/2004

This article is written in order to address some areas of misunderstanding within the medical manufacturing industry regarding measurements of microbial contamination in cleanroom theaters as promoted in some documents.


06/01/2004

The last several years have seen a ground swell trend among large manufacturers toward flowing down cleanliness requirements on parts and assemblies to their sub-tier suppliers.


06/01/2004

We didn’t know what to call them. A fan attached to a 2’x4’ sheet metal enclosure containing a HEPA filter. Fan-Filter? (FF, maybe); Integrated Blower Module? (IBM, that’s been done); Integral Blower Filter?


06/01/2004

Effective cleanroom microbial control requires an understanding of the risk factors associated with microbial contamination, an understanding of effective prevention and remediation steps, and an understanding of the regulatory requirements associated with the use of products and procedures designed to achieve microbial control.


06/01/2004

Silicones have proven valuable in areas encompassing such diverse areas as automotive, coating, biotechnology and nanotechnology. Because silicone compounds are an important part of manufacturing, detection of low levels and techniques for removal are of increasing importance.


06/01/2004

Last month we wrote about electropolishing (EP) —the science and some problems. We also introduced the idea that removing a surface metal layer, and everything attached to it, is actually a step of final cleaning. In this column we’ll solve those problems, consider costs, and examine some cleaning applications.


05/01/2004

The need to control, and in some cases to take advantage of, static electricity, requires a better understanding of the surface characteristics of materials.


05/01/2004

I’m getting soiled bunnysuits returned by my commercial launderer. He says he can’t get them any cleaner with the solution he uses. My question is, are nonionic surfactants as effective in cleaning my polyester cleanroom bunnysuits as anionic surfactants would be?


05/01/2004

Utility power in a pharmaceutical environment is unregulated by the FDA. Pharmaceutical/Biotechnology companies are dependent on the quality of the power provided by the local utility.


05/01/2004

The United States Food and Drug Administration (FDA) is the government agency responsible for the approval of new drugs and the controls for manufacturing of pharmaceuticals that are consumed in the United States.


05/01/2004

Preventing or identifying the source of silicone contamination requires an holistic approach. You have to be aware of the entire operation, not just your own part of the process.


05/01/2004

Electropolishing (EP) is normally used to produce a shiny finish to complex metal parts. That’s probably why you know of it. Industries use EP for finishing of metal used in pharmaceutical, dental, semiconductor and medical applications.


03/31/2004

While elutriation may not be a household word, its applications are many. Elutriation is basically the technology of the separation of “finer lighter particles from coarser heavier particles” as Webster puts it for the layman.


03/31/2004

It is always interesting to share strategies in packaging development with others in the clean room industry. A common theme in discussions I have had over the years is the challenge packaging engineers face developing the best product for a particular application.


03/31/2004

As isolator systems are being used more frequently in pharmaceutical manufacturing, it is worth considering the effect of using these types of systems with contamination control programs.


03/31/2004

When people think of corrosion they typically have visions of rusted-out cars that have seen too many miles of salted pavement in a Midwest environment. The sheet metal of car panels made from steel alloys are 31,750,000 angstroms (0.125”) thick and can be converted to dust in a matter of three years or so.


03/31/2004

Choosing the correct product for a wet chemistry application in a cleanroom has become complicated. One must balance the chemical resistance, physical properties of the materials, and fire resistant characteristics, to satisfy the insurance underwriters and provide a safe work environment.


03/31/2004

The requirement to manufacture drug products is at an all time high. With the forecast for increased demand, pharmaceutical and bio-tech companies continue to set goals for finding ways to increase product yield and to reduce overall construction schedules.


03/31/2004

Two words, “silicone contamination,” are dreaded throughout the industrial world. Silicones are polymers made of silicon, carbon, and oxygen. The term has been liberally applied to describe all organosilicon polymers and even some monomers.


03/31/2004

Immersion cleaning with liquid or supercritical CO2, can be advantageous. CO2, raises no concern about health issues and is non-flammable, virtually inert, and not an ozone-depleting compound.


02/29/2004

Many companies that plan to build a cleanroom facility often set budget priorities solely on the lowest capital cost. While capital cost is an important criteria (it’s certainly important to all of us as consumers!), many CFOs take for granted the substantial costs to operate a cleanroom manufacturing area or controlled environment.