Development of Fouling Resistant Water Treatment Membranes With Microbial Sensing Capabilities By: Isabel Escobar, Ph.D., Cyndee Gruden, Ph.D., and Maria Coleman, Ph.D. July/August 2007
MEMBRANES FOR WATER TREATMENT
The modern era of membrane technologies for water purification was launched in
the late 1950s with the development of asymmetric cellulose acetate (CA) membranes
for reverse osmosis (RO).1The commercial implementation of water treatment systems
has grown steadily with further development of new membrane materials, configurations,
and applications. Membranes are used for a wide range of commercial applications
due to their small modular size, low energy usages, and low operating costs.
While membranes are manufactured from a variety of materials, polymeric membrane
materials dominate the commercial products because of low cost and ease of processibility.
The materials that followed from CA and its derivatives (cellulose diacetate
and cellulose triacetate) are polyamide (PA), aromatic polyamides, polyetheramides,
polyetheramines, poly-etherurea, polysulfone, polyethersulfone, polyvinyli-dene
fluoride (PVDF), and polypropylene. Thin-film composite (TFC) membranes may be
made from a variety of polymers consisting of several different materials for
the substrate, the thin film, and other functional layers.
Membrane technologies
offer great promise to meet the increasingly stringent regulatory requirements
for potable water production. While other technologies can achieve similar
treatment objectives, membranes offer notable advantages particularly with
respect to the EPA’s Enhanced Surface Water Treatment Rule and Disinfection/Disinfection
By-products Rule. For example, microfiltration (MF) and ultrafiltration (UF)
membranes can be configured to provide high levels of pathogen removal without
dependence on chemical pretreatment and provide a smaller pore size absolute
barrier, in contrast to media filtration which relies on chemical pretreatment
for adequate pathogen removal. Providing additional pathogen removal credits
at lower disinfectant dosages reduces disinfection by-product formation. Moreover,
nanofiltration (NF) and RO membranes have made alternative water reclamation
(i.e., brackish water and seawater) and wastewater reuse possible solutions
to address the growing global scarcity of traditional water sources.
The presence
of microorganisms in feed water can further exacerbate fouling due to the
accumulation of microorganisms on the membrane surface and on the feed spacer
between the
envelopes, or biofoul-ing. Microorganisms transported to the membrane element
can attach to the feed side of the membrane and the spacer. Attachment depends
on Van der Waals forces, hydrophobic interactions, and electrostatic interactions
between the microorganisms and the surface. Biofouling control has been attempted
via biocide additions; however, while a biocide may kill the biofilm organisms,
it usually will not remove the bio-fouling layer2 and may cause bacteria that
survive disinfection to potentially become more resistant.3 It is
critical to both detect potential fouling bacteria or pathogens and reduce
fouling of water
treatment membranes to reduce operating cost, extend membrane life, and allow
application in challenging environments. This could extend the commercial application
of membrane-based water treatment systems.
IMPROVING MEMBRANE FOULING CONTROL
Membrane replacement due to fouling is the single largest operating cost when
membranes are used in water separation applications4,5 and, thus, the greatest
hindrance to the widespread use of membranes. Fouling [the irreversible (adhesive)
macromolecular adsorption] refers to specific intermolecular interactions
between macrosolutes present in the feed water and the membrane that occur
even in the absence of filtration. These materials on the membrane surface,
which cannot be removed by cross-flow operation, backflushing, or back-pulsing,
result in permanent flux decline and lead to fouling. Many researchers agree
that organic matter is a major contributor to abiotic membrane fouling in
water separation applications.6-14
As described below, several methods
have been used to modify the membrane surface chemistry which has led to
various claims of “low-fouling” membranes. The surface properties
that have been targeted for modification are hydrophilicity, roughness, and
charge.
Ion Beam Irradiation
Ion beam irradiation was used to modify the surface of a sulfonated polysulfone
water treatment membrane. A beam of 25 keV H+ions with three irradiation
fluences (1 1013ions/cm2, 5x1013ions/cm2, and 1 1014ions/cm2) was used for
membrane irradiation. Sulphonic and C-H bonds were broken and new C-S bonds
were formed after irradiation; further, membrane roughness decreased after
irradiation. A significant increase in flux after ion beam irradiation was
also observed, while the amount of cake accumulation on the membrane was
decreased after ion beam irradiation. Hydrophobicity, pore size distribution,
and selectivity of the membrane were not affected by ion beam irradiation.
Results are described in Chennamsetty et al.15,16 and King et al.17
Graft Polymerization
In order to reduce hydrophobic interactions between natural organic matter
(NOM) and the membrane surface, and, thereby, fouling due to NOM, hydrophilic
poly ethylene glycol (PEG) monomer chains were attached to a commercially
available membrane via in situ graft polymerization. Controlling the density
and length of these monomer chains is equally important as binding them to
membrane surface. Excessive polymerization leads to poor control of density
and length of grafted monomer chains and causes pore blockage. Thus, a chain
transfer agent (CTA) was used to terminate the propagation of grafted chain
with PEG monomer units. Thus, free radical graft polymerization of the membrane
was carried out using an oxidizing agent as initiator, PEG monomer, and a
CTA as a polymerization terminating agent. Graft polymerization led to carbonyl
attachment and OH stretching, as well as to an increase in permeability with
lower cake accumulation. Detailed descriptions are provided in Morao et al.18
and
Morao and Escobar.19
Stimuli-responsive Brushes
The work presented here produced a novel fouling-resistant membrane by attaching
a stimuli-responsive polymer brush (hydroxypropyl cellulose) on the surface,
which offers the potential to reversible change the membrane surface chemistry
from hydrophilic to hydrophobic by controlled collapse or expansion of the
polymer brush (Figure 1). The phase change arose from the existence of a
lower critical solution temperature (LCST) such that the polymer becomes
hydrophobic and precipitates from solution as the temperature was increased.
This capability can be exploited to control adsorption/des-orption of molecules
that can result in membrane fouling. A temperature decrease caused the brush
to expand into a hydrophilic state while a temperature increase caused a
collapse into a hydrophobic state. NOM adsorption is reduced in the expanded,
hydrophilic state relative to the collapsed, hydrophobic state. This paper
will expand on successful functionalization of water treatment membrane with
thermally responsive polymer brushes to modify fouling resistance.
IN-SITU DETECTION OF BACTERIA
In situ detection of bacteria in membrane-based water treatment systems is
critical since biofouling can significantly impact membrane efficiency. Moreover,
there is a keen interest in tracking and eliminating potential pathogens
in these systems. Admittedly, much attention has been given to sensor development
in the past several years; however, sensors that exhibit strong and selective
binding for biological targets are still needed. In addition, biomolecule
detection requires isolation and concentration of the target biomolecule
to mitigate interference in complex water samples and cross-reactivity from
competing analytes. Therefore, separations processes are needed with adjustable
affinity properties specific to the analyte of interest.
Biorecognition Molecules
Most rapid detection assays are affinity-based, where organism-specific biomolecules,
such as artifacts (e.g., exocellular proteins, fatty acid composition) or
genom-ic material (e.g., DNA, rRNA) are targeted. The effectiveness of affinity-based
sensors is dependent upon: (i) the biorecognition element; (ii) the target
biomolecule; (iii) the method to separate bound target from unbound reactants
and the matrix; and (iv) the detection method. Once the target biomolecule
is identified, the sensor must have the specificity to identify a target
biomolecule in a complex system and the sensitivity to detect its presence,
even at low concentrations. Immunochemical assays, which rely on antibody
(Ab) affinity to target ana-lytes, are arguably the most frequently used
biosensors due to their simplicity, rapid response, and financial viability.20,21For
specific detection, Abs can be immobilized on surfaces for immunocapture
of target bacterial species and subsequent separation of the target species
from complex water samples (i.e., process water). Previously, support media
for antibody-based sensors have included the surfaces of magnetic beads,
microplates, and glass slides, and their applications include natural waters
and sediments.22-26
Challenges to In Situ Detection
The overall quality of a biological sensor will be determined by its cross-reactivity.
It is imperative to select a biorecognition molecule that exhibits minimal
cross-reactivity. Several approaches can be taken to minimize cross-reactivity:
(i) modify the protocol to incorporate more stringent conditions for target
binding such as shorter incubation time; (ii) collect and characterize the
competitive molecule(s) and pre-select for that molecule prior to detection;
or (iii) develop a new biorecognition molecule specific for the target in
the presence of a more complex mixture that includes the competitive molecule.
Figure 1: Stimuli-responsive polymer brushes acting as the support medium for
bacterial sensing.
FOULING RESISTANT MEMBRANES WITH IN-SITU DETECTION
This paper presents a novel project that combines a stimuli responsive brush
bound to the membrane for fouling resistance with a biosensor component to detect
potential biofouling species (Figure 1). There were three main goals of this
work: (i) develop chemistries to bind the thermally responsive polymer brush
to the membrane surface, (ii) determine if the lower solution critical temperature
of the bound brush was maintained, and (iii) demonstrate covalent binding of
a model biorecogntiion molecule to the brushes on membrane surface. The membrane
used for the preliminary work was a hydrophilic CA ultrafiltration membrane
with a molecular weight cutoff (MWCO) of 20,000 Da.
The membrane surface
was modified with the polymer brush, hydroxy-propyl cellulose (HPC) via a
divinylsulfone spacer (DVS). The first primary task of the project was to
confirm this functionalization and verify if the HPC LCST would occur near
43 °C when it is attached to the membrane. In this case, the hydrophilic
brushes would expand into solution at temperatures below the LCST but would
collapse at elevated temperatures as brush became hydrophobic.
Atomic force
microscopy (AFM) is very sensitive to changes in surface roughness and is
an ideal method to monitor the swelling/collapse of membrane bound brushes
in presence of solutions of varying temperatures. As shown in Figure 2, the unmodified
membrane displayed a roughness of 2.242 nm and 2.245 nm at 25 °C and 60 °C,
respectively. The negligible difference between the cold and hot temperature
measurements indicates that temperature had no effect on the as received CA membrane.
On the other hand, the HPC modified membrane displayed a roughness of 7.94 nm
at 25 °C and 0.915 nm at 60 °C. The difference in roughness demonstrated
that the change in surface chemistry of the HPC-modified membrane could be activated
by temperature. The increase in roughness at the cold temperature was attributed
to the extension of the surface attached brushes. The significant decrease in
roughness at 60 °C shows that the brush collapses at high temperatures (i.e.,
in its hydrophobic stage). This is a key first step to developing simple fouling
resistant membranes.
A model biorecognition molecule (i.e., antibody) was attached
to the membrane and to verify the ability of the membrane-based sensor to detect
bacteria. While
a number of chemistries are available to attach the antibody, the surface-bound
HPC, a carbodiimide (CDI) was chosen. Fourier transform infrared spectroscopy
was used to monitor the membrane following each reaction step. The only peak
that was affected was at 2129 cm-1. Since the CDI is acting as a zero-length
linker, we hypothesize that the appearance of the peak at 2129 cm-1is due to
the brush binding to the antibody.
Figure 2: AFM images used to determine the roughness of the
unmodified and
modified membranes at high temperatures.
The antibody-HPC modified membrane was tested
for its ability to detect mycobacteria. The membranes (25 25 mm) were manipulated
in 6-well cell culture plates. One
milliliter of concentrated bacteria (7.7 105/mL) was added to the surface
of the membrane and incubated for up to 90 min covered on a shaker table. After
incubation, the membrane was rinsed 3 with and resuspended in 1 mL laboratory
grade water. Samples were processed on a fluorescent microscope. Approximately
10% (8.05 104/mL) of the original bacteria applied to the membrane were recovered.
Studies with model brushes and biorecognition molecules demonstrated that the
membranes could be readily modified with a combined fouling resistant layer and
detection method. While this paper has focused on use of surface modified membranes
for water treatment, this method could be extended to developing selective detection
media for a wide range of analytes. In addition, improving fouling resistance
of membranes could lead to their use in a wide range of applications.
Acknowledgements This project was funded by NSF CBET SGER 0610624. The students who have participated
in this project are Colleen Gorey, Olga Mileyeva-Biebesheimer, Brook Urban,
and Natalie Bailey.
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Dr.Isabel Escobar is an associate professor in the Department of Chemical
and Environmental Engineering at the University of Toledo,Ohio. She received
her Ph.D.degree in Environmental Engineering from the University of Central
Florida.She is the Chair of the American Water Works Association (AWWA) Membrane
Technology Research (MTR) Committee and chaired the 2006 AWWA Desalination
Symposium and the 2007 North American Membrane Society (NAMS) Annual Conference.She
can be reached at IEscoba@UTNet.UToledo.Edu.
Dr.Cyndee Gruden is an assistant professor in the Department of Civil Engineering
at the University of Toledo,OH.She received her Ph.D.in Civil Engineering from
the University of Colorado at Boulder in 2000.She can be reached at Cyndee.Gruden@UToledo.Edu
Dr.Maria Coleman is a full professor in the Department of Chemical and Environmental
Engineering at the University of Toledo. She received her Ph.D.in Chemical
Engineering at the University of Texas at Austin in 1992.Her research projects
focus on application driven design of polymeric materials for a range of applications
including membranes for hydrogen recovery,multifunctional nanocomposites, and
active coatings.She can be reached at MColema@UTNet.UToledo.Edu.